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Journal Article

Cone Calorimetry as a Tool for Thermal Hazard Assessment of Li-Ion Cells

2014-04-01
2014-01-1838
The emergence of Plug-in hybrid electric vehicles (PHEVs) and electric vehicles (EVs) as a viable means of transportation has been coincident with the development of lithium-ion (Li-ion) battery technology and electronics. These developments have enabled the storage and use of large amounts of energy that were previously only possible with internal combustion engines. However, the safety aspects of using these large energy storage battery packs are a significant challenge to address. In addition, the rapid advances in electrode and electrolyte materials for Li-Ion batteries have made comparisons and ranking of safety parameters difficult because of the substantial variations in cell designs. In this work, we outline a method for quantifying the thermal safety aspects of Li-ion battery technologies using a Cone Calorimeter.
Technical Paper

Motorcycle Rider Kinematics during Low and High Speed Turning Maneuvers

2018-04-03
2018-01-0536
Motorcycle stability during a variety of maneuvers is maintained through both rider steering input and body interactions with the seat, tank, footrests, and handlebars. Exploring how rider-vehicle interactions impact vehicle control is critical to creating a comprehensive understanding of motorcycle handling. The present study aims to understand how experienced motorcycle riders influence motorcycle dynamics by characterizing center of pressure (COP) location, force applied at the seat, rider lean angle and offset relative to the motorcycle, and steering angle for various maneuvers. A course was defined on Exponent’s Test and Engineering Center (TEC) track and skid pad that included sections of straight riding, navigating a banked curve, and sharp turning (low speed U-turns, 90 degree turn after a stop, and obstacle avoidance). The task influenced rider response and, in particular, lateral COP location at the seat.
Technical Paper

The Effect of Crash Severity and Structural Intrusion on ATD Responses in Rear-End Crashes

2020-04-14
2020-01-1224
This study assesses vehicle and occupant responses in six vehicle-to-vehicle high-speed rear impact crash tests conducted at the Exponent Test and Engineering Center. The struck vehicle delta Vs ranged from 32 to 76 km/h and the vehicle centerline offsets varied from 5.7 to 114 cm. Five of the six tests were conducted with Hybrid III ATDs (Anthropometric Test Device) with two tests using the 50th male belted in the driver seat, one test with an unbelted 50th male in the driver seat, one test with a 95th male belted in the driver seat, and one with the 5th female lap belted in the left rear seat. All tests included vehicle instrumentation and three tests included ATD instrumentation. The ATD responses were analyzed and compared to corresponding IARVs (injury assessment reference values). Ground-based and onboard vehicle videos were synchronized with the vehicle kinematic data and biomechanical responses.
Journal Article

Acceleration and Braking Performance of School Buses

2012-04-16
2012-01-0593
There is a limited amount of data currently available on the acceleration and braking performances of school buses. This paper analyzes the braking performance of various Type A and Type C school buses with hydraulic and air brakes. The effect of ABS and Non-ABS systems as well as driver experience is discussed. A comparison with passenger car braking performance is presented. The acceleration of a school bus is also presented. Evaluations of “normal” and “rapid” accelerations are presented for Type A and Type B buses. A comparison with commonly used acceleration values for various vehicles is presented.
Technical Paper

Motorcycle Rider Inputs During Typical Maneuvers

2020-04-14
2020-01-1000
The purpose of this research is to document representative examples of control inputs and body positioning experienced riders use to control a motorcycle through maneuvers representative of those encountered during real-world operation. There is limited publicly available data that tracks the magnitude or direction of steering head rotation, steering torque input, etc. used by a rider to initiate and exit a turn as well as maintaining directional control during maneuvers ranging from slow parking lot turns to high speed lane changes. Using Exponent’s Test and Engineering Center (TEC) track and skid pad, a course was defined that included several maneuvers at various speeds and radii. A previous paper [1] investigated the influence of rider kinematics (weight shift) on motorcycle control.
Technical Paper

Lug Nut Trace Analysis to Determine Velocity Ratio

2011-04-12
2011-01-0282
When two vehicles contact in a side swipe collision, if one of the vehicles has lug nuts that protrude outboard of the wheel, gouge marks may be left in the other vehicle's exterior. Hereafter the marked vehicle will be referred to as the car and the vehicle with the lug nuts will be called the truck. If the car is stationary, the marks will be in the form of a curtate trochoid and will reveal no information about the speed of the truck. If the car is not stationary, analysis of the shape of the traces left on the side of the car by the lug nuts of the rotating truck wheel can determine the velocity ratio of the car to that of the truck. If the speed of either vehicle is known or can be determined using other information or accident reconstruction techniques, lug nut mark analysis will enable determination of the other vehicle's speed.
Technical Paper

Recreational Off-Highway Vehicle (ROV) Handling and Control

2012-04-16
2012-01-0239
Through testing conducted by multiple facilities, it has been observed that the class of compact two-person vehicles designed exclusively for off-road operation known as Recreational Off-Highway Vehicles (ROVs) exhibit a range of steady-state handling characteristics - including both understeer and understeer transitioning to oversteer as measured in circle-turn tests similar to those set forth in SAEJ266. This handling characteristic is different from on-road passenger cars and light trucks which, under all but heavy loading conditions, exhibit linear range and limit understeer steady-state cornering behavior. Limit understeer is considered desirable for on-road vehicles because it provides a directionally stable and generally predictable control response. In the research presented in this paper, the handling qualities, including controllability, of a ROV which was modified to have different steady-state handling characteristics ranging from understeer to oversteer is examined.
Journal Article

Crash Test Methodology for Electric Scooters with Anthropomorphic Test Device (ATD) Riders

2022-03-29
2022-01-0853
As micromobility devices (i.e., e-bikes, scooters, skateboards, etc.) continue to increase in popularity, there is a growing need to test these devices for varying purposes such as performance assessment, crash reconstruction, and design of new products. Although tests have been conducted across the industry for electric scooters (e-scooters), this paper describes a novel method for crash testing e-scooters with anthropomorphic test devices (ATDs) “riding” them, providing new sources for data collection and research. A sled fixture was designed utilizing a pneumatic crash rail to propel the scooters with an overhead gantry used for stabilization of the ATD until release just prior to impact. The designed test series included impacts with a 5.5-inch curb at varying incidence angles, a stationary vehicle, or a standing pedestrian ATD. Test parameter permutations included changing e-scooter tire sizes, impact speeds, and rider safety equipment.
Technical Paper

Steering Maneuver with Furrow-Tripped Rollovers of a Pickup and Passenger Car

2015-04-14
2015-01-1477
Extensive testing has been conducted to evaluate both the dynamic response of vehicle structures and occupant protection systems in rollover collisions though the use of Anthropomorphic Test Devices (ATDs). Rollover test methods that utilize a fixture to initiate the rollover event include the SAE2114 dolly, inverted drop tests, accelerating vehicle body buck on a decelerating sled, ramp-induced rollovers, and Controlled Rollover Impact System (CRIS) Tests. More recently, programmable steering controllers have been used with sedans, vans, pickup trucks, and SUVs to induce a rollover, primarily for studying the vehicle kinematics for accident reconstruction applications. The goal of this study was to create a prototypical rollover crash test for the study of vehicle dynamics and occupant injury risk where the rollover is initiated by a steering input over realistic terrain without the constraints of previously used test methods.
Technical Paper

Electric Vehicle Battery Safety and Compliance

2023-04-11
2023-01-0597
Electric vehicles (EVs) and the development around them has been rapid in recent years. As the battery is the most essential component of an electric vehicle, a lot of research and analysis has been focused on ensuring safe and reliable performance of batteries. Considering the location, size, and operating conditions for EV batteries, they must be designed with an in-built safety infrastructure keeping in mind certain realistic scenarios such as fire exposure, mechanical vibration, collisions, over-charging, single cell failures, and others. In this paper, we discuss an overview of various EV battery failure mechanisms, present current safety and abuse testing methods and standards associated with such mechanisms and discuss the need for the development and implementation of additional testing standards to better characterize the safety performance of EV battery packs.
Journal Article

Heavy Truck Stability with a Trailing Axle Tire Blowout

2012-04-16
2012-01-0238
Trailing axles, otherwise known as tag axles, are utilized in many states to allow heavy duty dump trucks and cement trucks to maximize their capacity. The trailing axle is an additional axle mounted on an arm on the rear of the truck that can be raised and lowered. When lowered, the axle extends the overall wheelbase of the vehicle and increases the total number of axles, thereby allowing for additional load to be carried without exceeding load-restriction regulations. There are multiple manufactures of trailing axles that utilize different suspension designs. One design uses an articulating axle that is mounted to the framework that lowers it. In this study, the sensitivity of this design to tire blowout on one of the trailing axle tires is studied. Testing was conducted that involved initiating a sudden air-loss event by creating a hole in the sidewall of the tire. The handling response of the vehicle was documented with on-board instrumentation and on-board and off-board video.
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